total hours: 2508.6
cabin top this session: 141.5
cabin top total: 280.8
Wow. All the windows are installed, the body work done around the doors and windows, The windscreen fairing and the cabin top is primed. When it goes to the painter there will no doubt be some improvements he’ll be able to make, but it’s not too bad a job if I do say so myself. Took a LOT longer than anticipated, but it does look pretty good. Especially the windscreen fairing. I’m actually surprised with how good that turned out.
There’s still some cosmetics to be dealt with on the windows. And some minor scratches in the side windows to deal with. Yes, with a big box of bran new micr-fiber towels at my feet, right after window install was complete, I proceeded to wipe them down thoroughly with paper-towels. This was at about 1:00 AM when it happened. And now there are a thousand little scratches in these windows. What a dummy. Mercifully I realized my idiocrity before doing the same thing to the windscreen. There’s also a little bit of adhesive smear near the edges of the inside of the windows. I think I’ll be able to fix all these issues with the windows.
On the windows I used Lord adhesive. It required just under two tubes for me. Doing two windows at a time really minimized waste. The window install was actually really easy.
The transition from window to cabin top was very time consuming. I used a 2″ fiber-glass tape thinking this would save me time. It didn’t. There’s just no way to get it to stick reliably to the windscreen. I roughed up the edges of those windows till they were white. The glass tape delaminated everywhere. I tried a few time and in the end just pulled it all off. I used a mixture of flox/micro/cab-o-sil and made the window transitions with that, blending it nicely into the cabin top and leaving an edge the thickness of electrical tape on the window. It came out pretty good. Not perfect in some spots, but pretty good for an amateur doing body work for the first time.
Put conductive aluminum tape on rear of cabin top to form ground plane for top comm antenna. Made sure we got good conductivity with the airframe. Then epoxied it over and primed.
And that’t mostly it. Anything forgotten will be in the pictures. … Oh, and I also installed the seats, That took all of about 10 minutes. See pictures.
Next update should be engine install!